FD20 Dual-head Filling and Capping Machine for Spouted Pouches
FD20 Dual-head Filling and Capping Machine for Spouted Pouches
Available in stock (12)
1. Overview
The FD20 is a fully automatic filling and capping machine specially designed for spouted pouch packaging. It integrates automatic filling, cap sorting & placement, and servo-driven capping into a compact unit. With a small footprint and user-friendly design, it enables efficient single‑operator production and is an ideal solution for small‑to‑medium batch runs and frequent product changeovers in the daily chemical and food industries.
2. Key Technical Specifications
| Parameter | Specification |
|---|---|
| Model | FD20 |
| Machine Dimensions (L×W×H) | 1.2 m × 1.2 m × 1.5 m |
| Weight | Approx. 268 kg |
| Power Supply | 110V / 60Hz, 3.2 kW |
| Compressed Air Pressure | 0.5 – 0.8 MPa |
| Air Consumption | 1.5 m³/min |
| Noise Level | ≤ 85 dB |
| Applicable Fill Volume | 50 – 5000 mL |
| Filling Accuracy | ±0.5% (e.g., 100 ±0.5) |
| Production Speed | 10 – 70 bags/min (depending on fill volume and product viscosity) |
3. Production Capacity Reference
Actual output varies with fill volume and material fluidity. Typical performance:
| Fill Weight | Output Range |
|---|---|
| 2000 g | approx. 20 – 30 bags/min |
| 1000 g | approx. 30 – 50 bags/min |
| 450 g | approx. 40 – 65 bags/min |
4. Operating Workflow
The machine follows a single‑operator bag‑loading → automatic filling → automatic cap placement → automatic capping sequence. The operator only needs to hang empty pouches onto the grippers; all subsequent steps are performed automatically, significantly reducing labour requirements and operator fatigue.
5. Functional Modules
| Operation | Method |
|---|---|
| Bag loading | Manual hanging of pouches onto the conveyor grippers |
| Filling | Servo‑driven magnetic gear pump for metered filling with self‑priming capability; each filling station independently controlled by a servo motor for high precision |
| Cap feeding | Vibratory bowl sorter automatically arranges and feeds caps through a chute to the placement station |
| Capping | Servo‑driven claw‑type capping system with precisely adjustable torque to ensure consistent sealing |
| Bag discharge | Automatic rotary bag ejector; finished pouches slide down a chute into a collection basket |
6. Key Component Brand List
All critical components are sourced from well‑known brands to guarantee reliability and long service life:
| No. | Component | Brand / Specification |
|---|---|---|
| 1 | PLC | Shenggong Industrial Control |
| 2 | Touch Screen | Kunlun Tongtai |
| 3 | AC Contactor | Chint |
| 4 | Switching Electronic Components | Chint |
| 5 | Filling Servo Motor | Dingshi |
| 6 | Main Drive Servo Motor (750W) | Dingshi |
| 7 | Capping Servo Motor | Dingshi |
| 8 | High‑precision Planetary Gear Reducer | Zhenlang |
| 9 | Proximity / Limit Switches | Hugong |
| 10 | Pneumatic Components | Jiande |
| 11 | DC24V Power Supply | Tianxin |
| 12 | Bearings | Harbin Bearing |
| 13 | Frame & Sheet Metal (304) | SUS304 Stainless Steel |
| 14 | Aluminium Parts | GB 6061 + sandblasting & anodizing |
| 15 | Plastic Parts | PE, POM, or "Plastic King" |
| 16 | Drive & Guide Components | 304# Stainless Steel |
7. Key Features & Advantages
7.1 Wide Applicability
With an adjustable fill volume range of 50 – 5000 mL, the FD20 handles a broad variety of products, including laundry detergent, shampoo, body wash, jelly, milk, juice, and sauces – all in spouted pouch packaging.
7.2 Simple Operation – Digital Setup
The machine stores product parameters under “Same‑Tooth Pocket” recipes. To switch products, simply recall the saved recipe and adjust the target fill volume – no complex mechanical changes are required, reducing operator skill requirements.
7.3 High Efficiency & Precision
Dual‑head filling allows fast throughput with excellent stability. Each filling nozzle is independently driven by a servo motor, ensuring accuracy within ±0.5% for consistent fill weights.
7.4 Easy Cleaning & Maintenance
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The gear pump, storage tank, and filling nozzles are connected via quick‑clamp fittings – no tools are needed for local disassembly and cleaning.
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An automatic cleaning cycle is activated via the main control panel, greatly reducing cleaning time and meeting stringent hygiene standards for food and cosmetic applications.
8. Typical Applications
The FD20 is ideal for small to medium‑sized production lines, especially where frequent changeovers between different pouch sizes and products are required:
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Daily Chemical: Laundry detergent refill pouches, shampoo sachets, body wash pouches
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Food: Jelly, milk, fruit juice, condiments, sauces, and other spouted pouch products
9. Conclusion
The FD20 Dual‑head Filling and Capping Machine combines precise servo‑driven filling, intuitive digital operation, premium branded components, and effortless cleaning into a cost‑effective automation solution for spouted pouch packaging. For custom requirements or further technical support, please contact our sales team.
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Multicolumn
Bag-in-Box, Transparent Bag
- High quality standard coex-EVOH bags
- Flexible and ecological
- Most of the European market
- Double PE for 15L and bigger
Bag-in-Box, Thermo Bag
- High quality double coex-EVOH bags
- High oxygen barrier level
- Small formats
- Long distance
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